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China BMRV063+Y2 High Quality Gear Motor Electric AC Motor And Worm Gearbox Speed Reducer bevel vs worm gearbox

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What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China BMRV063+Y2 High Quality Gear Motor Electric AC Motor And Worm Gearbox Speed Reducer     bevel vs worm gearboxChina BMRV063+Y2 High Quality Gear Motor Electric AC Motor And Worm Gearbox Speed Reducer     bevel vs worm gearbox
editor by czh 2023-02-10

China DC Gear Motor 12V 24V Motor Has Worm Gear Box and High Torque Low Speed worm gearbox backlash

Solution Description

 

 

Merchandise Parameters

Design:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Gear Box: 2,000 gf.cm
  • Immediate Torque of Gear Box: 6,000 gf.cm
  • Total Length L: 34 mm
  • Gear Box Duration L1: 19 mm
Model Application Parameters Rated Torque of Equipment Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Size
L
Voltage Pace Current Velocity Recent Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD571571-forty six three. 375 eighty 315 215 39 three.eight 30.9 2000 6000 46 15.9
ZWBMD571571-69 three. 250 80 210 215 fifty eight 5.7 2000 6000 69
ZWBMD571571-102 3. 169 eighty 142 215 86 8.4 2000 6000 102
ZWBMD571571-151 three. 114 80 96 215 127 twelve.5 2000 6000 151
ZWBMD571571-168 3. ninety eight eighty 86 220 106 10.four 34 2000 6000 168 19
ZWBMD571571-249 three. sixty six 80 58 220 158 fifteen 2000 6000 249
ZWBMD571571-368 three. forty five eighty 39 220 233 23 2000 6000 368
ZWBMD571571-546 three. thirty eighty 27 220 346 34 2000 6000 546
ZWBMD571571-809 three. twenty 80 18 220 512 50 2000 6000 809

previously mentioned technical specs just for reference and customizable in accordance to demands.

Please allow us know your needs and we will give you with micro transmission answers.

Detailed Photos

 

 

Software

Wise wearable devices   watch,VR,AR,XR and and so forth.
Household application kitchen appliances, stitching equipment, corn popper, vacuum cleaner, backyard instrument, sanitary ware, window curtain, smart closestool, sweeping robot, electricity seat, standing desk, electric couch, Television set, computer, treadmill, spyhole, cooker hood, electric powered drawer, electric mosquito net, intelligent cabinet, intelligent wardrobe, automated cleaning soap dispenser, UV infant bottle sterilizer, lifting scorching pot cookware, dishwasher, washing device, food breaking equipment, dryer, air conditioning, dustbin, espresso device, whisk,intelligent lock,bread maker,Window cleansing robot and and so forth.
communication equipment 5G base station,movie meeting,cellular cellphone and etc.
Workplace automation equipments   scanners, printers, multifunction devices duplicate machines, fax (FAX paper cutter), pc peripheral, financial institution device,  monitor, lifting socket,  display,notebook Computer and and many others.
Automotive products  conditioning damper actuator, auto DVD,door lock actuator, retractable rearview mirror, meters, optic axis handle unit, head light beam stage adjuster, vehicle h2o pump, car antenna, lumbar assist, EPB, auto tail gate electrical putter, HUD, head-up exhibit, automobile sunroof, EPS, AGS, vehicle window, head restraint, E-booster, car seat, car charging station and and many others.
Toys and models  radio control model, automated cruise control, ride-on toy, educational robotic, programming robotic, health care robot, computerized feeder, smart building blocks, escort robotic and and so on.
Medical equipments  blood strain meter, breath device, medical cleansing pump, medical bed, blood strain displays, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical treatment,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and etc.
Industrials   flow handle valves, seismic screening,automated reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,clever express cupboard and etc.
Electric electrical power tools  electric drill, screwdriver,garden tool and and so forth.
Precision instruments  optics instruments,computerized vending equipment, wire-stripping equipment and and many others.
Personalized treatment tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown device, scissor hair device, foot grinder,anti-myopia pen, facial beauty tools, hair curler,Electric powered threading knife,Electrical power Excellent PORE, Puff device,eyebrow tweezers and and many others.
Customer electronics camera, cell phone,electronic camera, automatic retracting gadget,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial car),surveillance digital camera,PTZ digicam, rotating sensible speaker and etc.
robots educational robot, programming robotic, medical robot, escort robotic and and so forth.

 

Firm Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was recognized in 2001,We provide the whole generate answer for customers from layout, tooling fabrication, factors producing and assembly. 

Workshop


Tests Products

1) Competitive Advantages

  • 1) Competitive Positive aspects
    19+yr knowledge in manufacturing motor gearbox
    We supply technological assistance from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Lower sounds, Higher efficiency, Extended lifespan
    Prompt Supply: fifteen working days following payment
    Tiny Orders Approved

 2) Main Merchandise

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Tailored worm and equipment transmission machinery
  • Exact electromechanical motion module
  • Precise part and assembly of plastic and metallic powder injection.

 

Our Companies

  • ODM & OEM
  • Gearbox layout and advancement
  • Associated technological innovation assistance
  • Micro push gearbox customized solution

Packaging & Delivery

1) Packing Information

packed in nylon to begin with, then carton, and then bolstered with wooden situation for outer packing.
Or in accordance to client’s requirement.

2) Transport Information

samples will be shipped inside ten days
batch order top time in accordance to the actual scenario.

 

Certifications

Certifications

We Have passed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and far more…

 

FAQ

FAQ

1. Can you make the gearbox with personalized specifications?
Yes. We have design and style and growth group, also a fantastic term of engineers, every of them have
numerous operate several years knowledge.

two.Do you give the samples?
Indeed. Our company can offer the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you need to have.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we settle for modest order.

four. Do you have the product in stock?
I am sorry we donot have the item in inventory, All merchandise are made with orders.

5. Do you offer technology assistance?
Yes. Our company have layout and improvement group, we can provide technological innovation assist if you
want.

six.How to ship to us?
We will ship the merchandise to you in accordance to the DHL or UPS or FEDEX and so on account you supply. 

7.How to spend the funds?
We settle for T/T in progress. Also we have various bank account for getting income, like US dollors or RMB etc.

eight. How can I know the item is appropriate for me?
Frist, you require to offer us the a lot more information data about the item. We will suggest the product to you according to your necessity of specification. After you validate, we will put together the samples to you. also we will offer some great improvements in accordance to your item use.

9. Can I appear to your company to go to?
Sure, you can occur to our firm to go to at at any time, and welcome to visit our company.

10. How do make contact with us ?
 Please send an inquiry

US $6-9
/ Piece
|
3,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD010010-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD010010-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD010010-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD010010-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD010010-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD010010-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD010010-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD010010-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD010010-809 3.0 20 80 18 220 512 50 2000 6000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.
US $6-9
/ Piece
|
3,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD010010-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD010010-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD010010-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD010010-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD010010-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD010010-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD010010-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD010010-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD010010-809 3.0 20 80 18 220 512 50 2000 6000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
worm_reducer

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China DC Gear Motor 12V 24V Motor Has Worm Gear Box and High Torque Low Speed     worm gearbox backlashChina DC Gear Motor 12V 24V Motor Has Worm Gear Box and High Torque Low Speed     worm gearbox backlash
editor by czh 2022-11-26

China 50-1200Nm Worm Gear Speed Reducer Motor Gearbox High Precision Helical Gear Reducer Gearbox worm gearbox china

Warranty: 1 a long time
Relevant Industries: Lodges, Garment Shops, Constructing Materials Outlets, Producing Plant, Equipment Fix Shops, Meals & Beverage Manufacturing facility, Farms, Restaurant, Retail, Foods Store, Printing Retailers, Building works , Energy & Mining, Meals & Beverage Shops, Marketing Company, Other
Bodyweight (KG): fifty KG
Customized assist: OEM, ODM, assistance
Gearing Arrangement: Bevel / Miter
Output Torque: 50-1200Nm
Input Pace: 3000-10000RPM
Output Pace: 3-3333RPM
Search term: China Gear Reducer
Transmission kind: Bevel / Miter
output torque: fifty-1200Nm
enter speed: 3000-10000RPM
output pace: 3-3333RPM
Shade: Coustomzied
Packing: Picket Box
Merchandise identify: Gear Reducer
Application: Transmission reducer
Packaging Particulars: Wood packing
Port: ZheJiang

Helical gear reducer R Parallel shaft helical equipment reducer F Bevel gear reducer K Worm equipment reducer F Planetary reducer XP Explosion-evidence motors Helical equipment reducer M1 Helical gear reducer MC Helical equipment reducer ML Specification

itemvalue
Warranty1 a long time
Applicable IndustriesHotels, Garment Outlets, Developing Substance Retailers, Producing Plant, Machinery Repair Shops, Food & Beverage Manufacturing unit, Farms, Cafe, Retail, Meals Shop, Printing Shops, Design performs , Strength & Mining, Meals & Beverage Retailers, Other, Advertising Business
Weight (KG)50KG
Customized supportOEM, ODM
Gearing ArrangementBevel / Miter
Output Torque50-1200Nm
Input Velocity3000-10000RPM
Output Pace3-3333RPM
Place of OriginChina
KeywordChina Gear Reducer
Transmission typeBevel / Miter
output torque50-1200Nm
input velocity3000-10000RPM
output pace3-3333RPM
ColorCoustomzied
PackingWooden Box
Product identifyGear Reducer
Customized supportsupport
ApplicationTransmission reducer
1. who are we?We are based in ZheJiang , China, commence from 2013,offer to Southeast Asia(10.00%). There are total about thirty people in our office.2. how can we guarantee good quality?Always a pre-creation sample prior to mass productionAlways ultimate Inspection before shipment.3.what can you get from us?Gear models.4. why ought to you buy from us not from other suppliers?We have a comprehensive provider technique, we can provide you with drawings just before sales, and supply you with installation guidelines after revenue, so you can get with self confidence.5. what companies can we supply?Acknowledged Supply Phrases: FOB,CFR,CIF,EXW;Accepted Payment Forex:USD,EURAccepted Payment Kind: T/T,L/C,Credit Card,PayPal,Western Union,Money,Escrow

Is a worm gear reducer right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm_reducer

This is a reducer

Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm_reducer

It is high efficiency

When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.

It has a low clearance

Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm_reducer

It has a high torque to weight ratio

The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China 50-1200Nm Worm Gear Speed Reducer Motor Gearbox High Precision Helical Gear Reducer Gearbox     worm gearbox chinaChina 50-1200Nm Worm Gear Speed Reducer Motor Gearbox High Precision Helical Gear Reducer Gearbox     worm gearbox china
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The team has taken element in the producing and revising of ISO/TC100 global chain regular numerous years in success and hosted the 16th ISO/TC100 International once-a-year meeting in 2004. Far more importantly, we make specific areas according to equipped drawings/samples and warmly welcome OEM inquiries. With numerous years’ expertise in this line, we will be dependable by our rewards in competitive price, one particular-time shipping, prompt reaction, on-hand engineering assistance and great following-income solutions.Furthermore, all our creation processes are in compliance with ISO9001 expectations. Substantial Pace Little DC EPT Micro Gear EPT

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Note: We only demonstrate a number of motor versions, if these versions are not what you want, make sure you freely tell us about your necessity. We will provide you with a appropriate motor solution and cost quickly.

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FAQ

one Q: What is your MOQ?
A: one device is satisfactory.

two Q: What about your guarantee?
A: 1 12 months.

three Q: Do you offer OEM support with consumer-symbol?
A: Indeed, we could do OEM orders, but we mainly concentrate on our very own brand.

four Q: How about your payment phrases?
A: TT, western union and Paypal. 100% payment EPT for orders considerably less $five,000. thirty% deposit and equilibrium before supply for orders above $five,000.

5 Q: How about your EPT?
A: Carton, Plywood scenario and foam inside. If you require a lot more, we can pack all the products with pallet.

six Q: What information ought to be given, if I acquire from you?
A: Rated EPT, EPT ratio, enter speed, mounting position. Much more particulars, far better!

7 Q: How do you supply?
A: We will assess and pick the most appropriate waEPTof supply by sea, air or specific courier.

We hope you will enEPT cooperating with us.

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Our professionals and engineers have 23 years of Expertise in the Bearing Industry. We offer you OEM provider. The group has taken element in the producing and revising of ISO/TC100 international chain regular many a long time in achievement and hosted the sixteenth ISO/TC100 Global annual meeting in 2004.

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High wholesaler made in China – replacement parts – in Lilongwe Malawi Speed Hydraulic Motor Hydraulic Parts Gear Motor Cmwn-F212.5-Clpl with top quality

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We – EPG Team the greatest gearbox & motors , couplings and gears factory in China with 5 various branches. For more information: Cell/whatsapp/telegram/Kakao us at: 0086~thirteen 571 88828 13858117778 571 88828

Functionality Characteristics:

★ This product has won an creation patent and three complex patents.
★ The exterior substance is created of substantial toughness aluminum alloy.
★ Substantial trustworthiness, excellent on-off functionality beneath high temperature.
★ Higher working force, high volume efficiency, little beginning torque and large output torque. 
★ Tiny output stream pulse, motor runs smoothly and with reduced sound. 
★ Have the functionality to resist radial pressure and axial drive.

Model
 
Nominal Displacement
(mL/r)
 
Pressure
(bar)
Velocity
(r/min)
 
Volume Effectiveness
(≥%)
 
Rated Max. Min. Max. Max.
CMWN-F212.5-CLPL twelve.5 200 250 600 2000 3000 90

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