Solution Description

 

Product Description

Merchandise Functions

Large modular layout, biomimetic surface area with owned intellectual house proper.
Undertake German worm hob to approach the worm wheel.
With the unique gear geometry, it will get large torque, efficiency and prolonged daily life circle.
It can obtain the immediate combination for 2 sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.
Output shaft: solid shaft, hollow shaft.

Main applied for
Chemical business and environmental safety
Metallic processing
Building and development
Agriculture and foodstuff
Textile and leather-based
Forest and paper
Auto washing machinery

Comprehensive Photographs

 

Merchandise Parameters

Technological info:

Housing materials	Cast iron/Ductile iron
Housing hardness	HBS190-240
Gear materials	20CrMnTi alloy metal
Area hardness of gears	HRC58°~sixty two °
Equipment main hardness	HRC33~forty
Input / Output shaft content	42CrMo alloy metal
Input / Output shaft hardness	HRC25~30
Machining precision of gears	correct grinding, 6~5 Quality
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Warmth therapy	tempering, cementiting, quenching, etc.
Effectiveness	94%~96% (relies upon on the transmission phase)
Sound (MAX)	60~68dB
Temp. increase (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Manufacturer of bearings	China prime model bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal	NAK — ZheJiang or other brands asked for

 

Our Advantages

 

 

Certifications

Packaging & Shipping

Business Profile

Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangZhou town, ZHangZhoug, as 1 specialist producer and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare elements, owns rich expertise in this line for many many years.

We are 1 direct manufacturing unit, with sophisticated manufacturing gear, the robust development group and making capability to offer you top quality products for consumers.

Our products broadly served to various industries of Metallurgy, Chemical substances, lifting,mining,Petroleum,textile,medication,wood and so on. Primary markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any inquiries, great offer constantly for you for extended expression organization.

FAQ

Q: Are you buying and selling organization or company?
A: We are manufacturing facility.
 

Q: How long is your shipping and delivery time?
A: Typically it is 5-ten days if the merchandise are in stock. or it is 15-twenty days if the products are not in stock.
 

Q: Can we acquire 1 computer of every item for good quality screening?
A: Yes, we are glad to take demo purchase for high quality tests.

Q:How to choose a gearbox which satisfies your prerequisite?
A:You can refer to our catalogue to decide on the gearbox or we can aid to decide on when you supply
the specialized info of required output torque, output velocity and motor parameter and so forth.

Q: What information shall we give prior to positioning a obtain buy?
A:a) Variety of the gearbox, ratio, enter and output type, enter flange, mounting situation, and motor informationetc.
b) Housing colour.
c) Purchase amount.
d) Other specific requirements.

US $90-5,500 / Unit |

1 Unit (Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Worm Gear
Step:	Single-Step

###

Housing material	Cast iron/Ductile iron
Housing hardness	HBS190-240
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~40
Input / Output shaft material	42CrMo alloy steel
Input / Output shaft hardness	HRC25~30
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal	NAK — Taiwan or other brands requested

US $90-5,500 / Unit |

1 Unit (Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Worm Gear
Step:	Single-Step

###

Housing material	Cast iron/Ductile iron
Housing hardness	HBS190-240
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~40
Input / Output shaft material	42CrMo alloy steel
Input / Output shaft hardness	HRC25~30
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal	NAK — Taiwan or other brands requested

Worm gear reducer gearbox

A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.

Viscosity

A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.

Self-locking function

Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.

application

The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.

cost

The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.

manufacturing

Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.

editor by czh 2023-01-25