Product Description
Product Description
GEAR CUTTER
HSS And Tungsten Carbide
Product Parameters
| Parameters Of Gear Cutter | |||
| Customized Support: | Tungsten Carbide | Heat treatment | 64 – 67HRC |
| Flute | Straight And Helical Flute | Material: | HSS, GES, TGS, Customize |
| Precision: | High Precision | Coating | TiN, TiAlN, TiCN, AlCrN and so on |
| Customize | OEM ODM Availabe | Certification | ISO9001(2008) |
| Regular Size Of Gear Cutter (Customize) | |||
| Module(mm) | Outside Diameter(mm) | Overall Diameter(mm) | Hole Diameter(mm) |
| 0.15 | 25 | 10 | 8 |
| 0.30 | 25 | 15 | 8 |
| 0.60 | 25 | 15 | 8 |
| 0.80 | 25 | 25 | 8 |
| 0.9 | 32 | 32 | 13 |
| 1.0 | 32 | 32 | 13 |
Support customization. Welcome to consult.
Detailed Photos
Product Details
Not afraid of high temperature
Tungsten steel alloy serration
Sharp serrations and better milling
Smooth surface without burrs
Product Display
Support customization. Welcome to consult.
Customized content:
Number of blades, coating, length, LOGO, etc.
Company Profile
Company Profile
HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999,specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields. We have Germany,American,Japanese axis CNC tool grinder, axis CNC thread grinding machines and testing equipment, with strong R&D and testing capabilities, we have passed ISO9001-2000 quality system certification standards.
Our factory topped the China Aviation Industry Corporation Tool centralized procurement list,our products are not only famous in domestic market, but also exported to dozens contries in the world.HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999, specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields.
We are factory, support OEM, ODM, OBM customization.
Our Advantages
High quality, Professional R&D center, Fast dispatch, Small order accepted, Global Export Expertise
Certifications
FAQ
Q1: Are you a factory or trading company?
A1: We are a factory and trading company, owned 2 different factories with 400 workers in total.
Q2: How about the Shipping Method?
A2: DHL/UPS/TNT/Fedex and other air shipments and sea shipments are all workable. In 1 words, we could do any shipments you wanted.
Q3: How about the delivery date?
A3: In General, the delivery date will be 3-5 working days for normal buy quantity. But if bigger order, please check us further.HSS And Tungsten Carbide
Q4: How about the label and the logo?HSS And Tungsten Carbide
A4: Customize label and logo is workable.
Q5: How about the MOQ ?HSS And Tungsten Carbide
A5: Lower MOQ of 5PCS per style.HSS And Tungsten Carbide
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | Standard |
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| Coating: | Coating |
| Worm: | Involute Worm |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do worm wheels contribute to the precision and accuracy of motion in machinery?
Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:
- Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
- High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
- Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
- Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
- Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
- Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.
By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.
Can worm wheels be customized for specific industries or machinery configurations?
Yes, worm wheels can be customized to meet the specific requirements of different industries or machinery configurations. Here’s a detailed explanation of the customization options available for worm wheels:
- Tooth Profile: The tooth profile of a worm wheel can be customized to match the mating worm gear and optimize the performance of the gear system. Different tooth profiles, such as involute, cycloidal, or modified profiles, can be designed and manufactured based on the specific application requirements. Customizing the tooth profile ensures proper meshing, reduces wear, and enhances the overall efficiency and performance of the gear system.
- Material Selection: Worm wheels can be customized by selecting the appropriate material based on the industry or application requirements. Different materials, such as steel, bronze, brass, or specialized alloys, offer varying properties such as strength, wear resistance, corrosion resistance, and self-lubricating characteristics. Customizing the material selection ensures that the worm wheel can withstand the specific operating conditions and provide optimal performance and longevity.
- Size and Dimensions: Worm wheels can be customized in terms of size and dimensions to fit the specific machinery configuration or space constraints. Customization allows for the adjustment of parameters such as outer diameter, pitch diameter, face width, and bore diameter to ensure proper integration and alignment within the system. Custom sizing ensures efficient power transmission, minimizes space requirements, and enables compatibility with other components.
- Number of Threads: The number of threads on a worm wheel can be customized to tailor the gear reduction ratio and torque capacity to the specific application requirements. Increasing or decreasing the number of threads affects the gear ratio, torque output, and contact area. Customizing the number of threads allows for precise matching with the desired speed reduction and torque transmission needs of the machinery.
- Specialized Coatings or Treatments: Depending on the industry or application, worm wheels can undergo specialized coatings or treatments to enhance their performance. For example, coatings such as Teflon or molybdenum disulfide can reduce friction and improve lubrication properties. Heat treatments or surface hardening can increase wear resistance and durability. Customized coatings or treatments can be applied to meet specific requirements, such as high-speed operation, extreme temperatures, or corrosive environments.
- Noise and Vibration Control: In certain industries or applications where noise and vibration control is critical, worm wheels can be customized to incorporate features that reduce noise and vibration levels. Design modifications, such as optimizing tooth profiles, refining manufacturing tolerances, or incorporating damping elements, can help minimize noise and vibration generation. Customization for noise and vibration control is particularly important in industries like automotive, aerospace, and precision machining.
By offering customization options, worm wheels can be tailored to meet the unique needs of various industries or machinery configurations. This flexibility allows engineers and designers to optimize the performance, efficiency, durability, and reliability of gear systems, ensuring smooth and precise motion in specific applications.
Can worm wheels be customized for specific industries or machinery configurations?
Yes, worm wheels can be customized to meet the specific requirements of different industries or machinery configurations. Here’s a detailed explanation of the customization options available for worm wheels:
- Tooth Profile: The tooth profile of a worm wheel can be customized to match the mating worm gear and optimize the performance of the gear system. Different tooth profiles, such as involute, cycloidal, or modified profiles, can be designed and manufactured based on the specific application requirements. Customizing the tooth profile ensures proper meshing, reduces wear, and enhances the overall efficiency and performance of the gear system.
- Material Selection: Worm wheels can be customized by selecting the appropriate material based on the industry or application requirements. Different materials, such as steel, bronze, brass, or specialized alloys, offer varying properties such as strength, wear resistance, corrosion resistance, and self-lubricating characteristics. Customizing the material selection ensures that the worm wheel can withstand the specific operating conditions and provide optimal performance and longevity.
- Size and Dimensions: Worm wheels can be customized in terms of size and dimensions to fit the specific machinery configuration or space constraints. Customization allows for the adjustment of parameters such as outer diameter, pitch diameter, face width, and bore diameter to ensure proper integration and alignment within the system. Custom sizing ensures efficient power transmission, minimizes space requirements, and enables compatibility with other components.
- Number of Threads: The number of threads on a worm wheel can be customized to tailor the gear reduction ratio and torque capacity to the specific application requirements. Increasing or decreasing the number of threads affects the gear ratio, torque output, and contact area. Customizing the number of threads allows for precise matching with the desired speed reduction and torque transmission needs of the machinery.
- Specialized Coatings or Treatments: Depending on the industry or application, worm wheels can undergo specialized coatings or treatments to enhance their performance. For example, coatings such as Teflon or molybdenum disulfide can reduce friction and improve lubrication properties. Heat treatments or surface hardening can increase wear resistance and durability. Customized coatings or treatments can be applied to meet specific requirements, such as high-speed operation, extreme temperatures, or corrosive environments.
- Noise and Vibration Control: In certain industries or applications where noise and vibration control is critical, worm wheels can be customized to incorporate features that reduce noise and vibration levels. Design modifications, such as optimizing tooth profiles, refining manufacturing tolerances, or incorporating damping elements, can help minimize noise and vibration generation. Customization for noise and vibration control is particularly important in industries like automotive, aerospace, and precision machining.
By offering customization options, worm wheels can be tailored to meet the unique needs of various industries or machinery configurations. This flexibility allows engineers and designers to optimize the performance, efficiency, durability, and reliability of gear systems, ensuring smooth and precise motion in specific applications.
editor by Dream 2024-05-14
China OEM CHINAMFG Custom Helical Gear Big Module Spur Gear Made in China
Product Description
LYMC Custom Helical Gear Big Module Spur Gear Made In China
There are many types of gears such as spur gears, helical gears, bevel gears, worm gears, gear rack, etc. These can be broadly classified by looking at the positions of axes such as parallel shafts, intersecting shafts and non-intersecting shafts.
It is necessary to accurately understand the differences among gear types to accomplish necessary force transmission in mechanical designs. Even after choosing the general type, it is important to consider factors such as: dimensions (module, number of teeth, helix angle, face width, etc.), standard of precision grade (ISO, AGMA, DIN), need for teeth grinding and/or heat treating, allowable torque and efficiency, etc.
Spur Gear
Gears having cylindrical pitch surfaces are called cylindrical gears. Spur gears belong to the parallel shaft gear group and are cylindrical gears with a tooth line which is straight and parallel to the shaft. Spur gears are the most widely used gears that can achieve high accuracy with relatively easy production processes. They have the characteristic of having no load in the axial direction (thrust load). The larger of the meshing pair is called the gear and smaller is called the pinion.
Helical Gear
Helical gears are used with parallel shafts similar to spur gears and are cylindrical gears with winding tooth lines. They have better teeth meshing than spur gears and have superior quietness and can transmit higher loads, making them suitable for high speed applications. When using helical gears, they create thrust force in the axial direction, necessitating the use of thrust bearings. Helical gears come with right hand and left hand twist requiring opposite hand gears for a meshing pair.
Gear Rack
Same sized and shaped teeth cut at equal distances along a flat surface or a straight rod is called a gear rack. A gear rack is a cylindrical gear with the radius of the pitch cylinder being infinite. By meshing with a cylindrical gear pinion, it converts rotational motion into linear motion. Gear racks can be broadly divided into straight tooth racks and helical tooth racks, but both have straight tooth lines. By machining the ends of gear racks, it is possible to connect gear racks end to end.
Bevel Gear
Bevel gears have a cone shaped appearance and are used to transmit force between 2 shafts which intersect at 1 point (intersecting shafts). A bevel gear has a cone as its pitch surface and its teeth are cut along the cone. Kinds of bevel gears include straight bevel gears, helical bevel gears, spiral bevel gears, miter gears, angular bevel gears, CHINAMFG gears, zerol bevel gears and hypoid gears.
Screw Gear
Screw gears are a pair of same hand helical gears with the twist angle of 45° on non-parallel, non-intersecting shafts. Because the tooth contact is a point, their load carrying capacity is low and they are not suitable for large power transmission. Since power is transmitted by the sliding of the tooth surfaces, it is necessary to pay attention to lubrication when using screw gears.
Worm Gear
A screw shape cut on a shaft is the worm, the mating gear is the worm wheel, and together on non-intersecting shafts is called a worm gear. Worms and worm wheels are not limited to cylindrical shapes. There is the hour-glass type which can increase the contact ratio, but production becomes more difficult. Due to the sliding contact of the gear surfaces, it is necessary to reduce friction. For this reason, generally a hard material is used for the worm, and a soft material is used for worm wheel. Even though the efficiency is low due to the sliding contact, the rotation is smooth and quiet. When the lead angle of the worm is small, it creates a self-locking feature.
Internal gear
Internal gears have teeth cut on the inside of cylinders or cones and are paired with external gears. The main use of internal gears are for planetary gear drives and gear type shaft couplings. There are limitations in the number of teeth differences between internal and external gears due to involute interference, trochoid interference and trimming problems. The rotational directions of the internal and external gears in mesh are the same while they are opposite when 2 external gears are in mesh.
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Product name |
Spur Gear & Helical Gear & Gear Shaft |
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Materials Available |
Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy etc |
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Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
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Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
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BORE |
Finished bore, Pilot Bore, Special request |
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Processing Method |
Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
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Pressure Angle |
20 Degree |
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Hardness |
55- 60HRC |
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Size |
Customer Drawings & ISO standard |
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Package |
Wooden Case/Container and pallet, or made-to-order |
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Certificate |
ISO9001:2008 |
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Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
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Applications |
Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, |
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Advantages |
1. Produce strictly in accordance with ANSI or DIN standard dimension |
Product Process
Application:
About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.
Our Service:
FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Mining, Petroleum, Automatic,Excavator,Crane, |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Toothed Portion Shape: | Helical Bevel Gear |
| Material: | Stainless Steel |
| Type: | Non-Circular Gear |
| Customization: |
Available
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Can you describe the various types and configurations of worm wheels available?
There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:
- Single-Threaded Worm Wheel: This is the most common type of worm wheel configuration. It has a single thread on its circumference that meshes with the worm gear. Single-threaded worm wheels provide a high gear reduction ratio and are used in applications where high torque and low-speed operation are required.
- Double-Threaded Worm Wheel: Double-threaded worm wheels have two threads on their circumference, which results in increased contact area and improved load distribution. This configuration allows for higher torque transmission capacity and smoother operation. Double-threaded worm wheels are utilized in applications that require even higher torque output and improved efficiency.
- Non-Cylindrical Worm Wheel: In some cases, the worm wheel may have a non-cylindrical shape. For example, it can have a concave or convex profile. Non-cylindrical worm wheels are used in specific applications where the shape is designed to accommodate unique requirements such as increased contact area, improved load distribution, or specialized motion control.
- Enveloping Worm Wheel: Enveloping worm wheels have specialized tooth profiles that provide increased contact area and improved load-carrying capacity. The teeth of the worm wheel wrap around the helical threads of the worm gear, resulting in enhanced meshing and load distribution. Enveloping worm wheels are typically used in high-load applications that require superior torque transmission and durability.
- Hypoid Worm Wheel: Hypoid worm wheels are designed with a hypoid offset, meaning that the centerline of the worm gear is offset from the centerline of the worm wheel. This configuration allows for smoother meshing and increased contact area, leading to improved load distribution and reduced wear. Hypoid worm wheels are often utilized in applications that require high torque, compact design, and smooth operation.
- Materials: Worm wheels can be made from a variety of materials depending on the application requirements. Common materials include steel, bronze, brass, and specialized alloys. Steel worm wheels offer high strength and durability, while bronze and brass worm wheels provide excellent wear resistance and self-lubricating properties. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations.
These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.
Can you provide insights into the importance of proper installation and alignment of worm wheels?
Proper installation and alignment of worm wheels are crucial for ensuring optimal performance, longevity, and efficiency of the gearing system. Here’s a detailed explanation of their importance:
- Load Distribution: Proper installation and alignment help in achieving the correct meshing and contact pattern between the worm and the worm wheel. This ensures that the load is distributed evenly across the teeth, minimizing localized stress concentrations. Misalignment or incorrect installation can lead to uneven load distribution, causing premature wear, tooth breakage, and reduced gear life.
- Reduced Friction and Wear: Correct alignment of the worm wheel is essential for minimizing sliding friction between the worm and the worm wheel. Improper alignment can result in increased friction, leading to higher energy losses, heat generation, and accelerated wear of the gear surfaces. Proper installation and alignment help to reduce friction and wear, improving the efficiency and longevity of the worm wheel system.
- Backlash and Efficiency: Backlash refers to the clearance between the teeth of the worm and the worm wheel. Proper installation and alignment help in minimizing backlash, ensuring tight and accurate meshing between the gear teeth. Excessive backlash can lead to reduced efficiency, decreased positional accuracy, and increased vibration or noise. By achieving proper alignment, backlash can be controlled within acceptable limits, optimizing the efficiency and performance of the worm wheel system.
- Stability and Noise: Correct installation and alignment contribute to the stability and smooth operation of the worm wheel system. Misalignment can introduce vibrations, noise, and undesirable oscillations during operation. Proper alignment minimizes these issues, promoting stable and quiet operation. This is particularly important in applications where noise reduction, precision, and smooth motion are critical, such as robotics, machine tools, or motion control systems.
- Mechanical Integrity: Proper installation and alignment help to maintain the overall mechanical integrity of the worm wheel system. Misalignment or incorrect installation can result in excessive forces, stresses, or deflections within the components, leading to structural failures or reduced system performance. By ensuring proper alignment, the mechanical integrity of the system is preserved, ensuring reliable and safe operation.
- System Performance: The overall performance of the worm wheel system is directly influenced by proper installation and alignment. Correct alignment ensures accurate transmission of motion, precise positioning, and reliable torque transfer. It helps to achieve the desired speed ratios, torque ratios, and positional accuracy required for the specific application. Proper installation and alignment contribute to the overall efficiency, reliability, and performance of the worm wheel system.
In summary, proper installation and alignment of worm wheels are vital for achieving optimal performance, longevity, and efficiency of the gearing system. They help to distribute the load evenly, reduce friction and wear, minimize backlash, promote stability and smooth operation, preserve mechanical integrity, and ensure desired system performance. Adhering to recommended installation procedures and alignment tolerances is crucial to maximize the benefits and capabilities of worm wheel systems.
What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
editor by Dream 2024-05-10
China Custom Sintered Helical Gears/Spur Gear Spare Parts/Sintered Gear/Engranajes/Wholesale Gear
Product Description
Company Profile:
Shuopu is a world-class leading manufacturer of high quality standard OEM metal fabrication for various applications such as Shipbuilding, Marine Construction,Offshore Drilling, Offshore Industries, Mining Equipment etc. ShuoPu Machinery Technology Co.,Ltd was founded in 2007 with more than 16 years of experience in OEM custom sheet metal fabrication,CNC Machining, Welding, Precision parts & Assembling, Blasting & painting. Shuopu is equipped with a plasma cutting machine, CNC cutting machine, flame cutting machine and sawing machine, etc for different cutting needs.
Shuopu possess a complete supply chain that can satisfy various fields of application. You can source diverse kinds of structural steel, specific mechanical parts and specific international grade raw material for specified applications such as Marine Engineering, Offshore Industries,Mining Project,Underground Drilling and even the aviation materials.
Product Description:
| sintered helical gears/spur gear spare parts/sintered gear/engranajes/wholesale gear | |
| Tolerance | ±0.005 – ±0.01mm |
| Surface Roughness |
Customize Available |
| Materials Available | Aluminum, Copper, Brass, Steel, Stainless Steel, Titanium, Iron, Plastic,etc. |
| Surface Treatment | Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting etc. According to customers’ specific request. Match Your Products. |
| Processing | CNC Turning, boring, Milling parts, Drilling, Auto Lathe, Tapping, Bushing, Surface Treatment, etc. |
| Drawing Formats | PRO/E, Auto CAD, Solid Works , UG, CAD / CAM / CAE, PDF |
| Applications | Medical equipment, electronic equipment, communication equipment, semiconductor equipment, mechanical equipment, automation equipment, solar energy, petroleum, automobile, aviation, motorcycle, bicycle, etc |
ShowCase:
Our Services
We provide custom make metal cnc machining services. There are many ways of machining, and we will analyze the customer’s drawing requirements and choose different processing methods to achieve the customer’s ultimate goal.
Equipments
Quality Control
We have a strict traceability process, and each processing step must be tested and qualified before proceeding to the next step. And each step has the detection time and signature of the relevant personnel. This not only ensures the qualification rate of quality, but also quickly identifies the source of quality problems and takes responsibility for customers when they occur.
Trial Assembly
We can provide assembly test service base on client’s request. Trial Assembly can ensure the accuracy of welding and machining parts and reduce the error cost of customers.
Producing Base
ShuoPu producing base covers an area of 45,000 sqm, which allow our large order capacity, fast delivery, assembly capacity, etc.. We provided diverse industry projects of customized metal products to over 60 countries, such as Germany, Austria, America,Canada, Switzerland, Denmark, The United Arab Emirates and Ecuador etc. And Shuopu meet the highest industry standard according to user’s area. Our abundant experienced and certified engineer team absolutely could create the precise drawing according to your details and requirements. If you have all required information and design drawing for a quote, get started, our experts are ready to assist you within 5 hours concerning your request.
Packaging & Shipping
We have different ways of packing, we make production plan and plan its packing way according to its destination, mode
of transportation, specifications, etc. After the production is over, we still need to combine the packaging specifications and transportation methods to formulate plans including how to place, how to load the cabinets, the equipment required for the cabinets, and the time for loading the cabinets, etc..
FAQ:
Q1: Are you trading company or manufacturer ?
A: We are a manufacturer engaging in the field of metal products for more than 20 years.
Q2:How much is the freight ?
We will decide according to your mode of shipping and quantity, it needs you to provide us with specific mode of transportation(by sea or air),which port or airport to arrive at.
Q3: Do you accept retail order? What is the MOQ required?
A: Yes, we accept retail order. MOQ is negotiable, free to contact us for discussion.
Q4: Do you provide ODM/OEM service?
A:Yes. OEM & ODM are available, you can show us the design plan, and it is better to ship us your original sample.
From the concept to finished goods, we do all (design, prototype reviewing, tooling and production) in the factory.
Q5:What are the finished quality testing methods?
A:MT, PT, UT, RT,VT are our main methods for quality inspection.
Q6:If there is no request from the customer, what is the spot check rate of the factory on the weld quality?
A: Normally 20% unless NDT is required.
Get a Quote for Fee
Contact us right now for a quote and learn more about how we can save your cost. You can always expect our prompt attention. And we look CHINAMFG to establishing a long-run business relationship with you. We not only want to be your metal parts supplier but also your partner in China. Welcome send drawings and samples to us for offer.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Marine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Iron |
| Customization: |
Available
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What are the signs that indicate a need for worm wheel replacement or maintenance, and how can they be diagnosed?
Proper diagnosis of worm wheel condition is crucial for determining whether replacement or maintenance is necessary. Here’s a detailed explanation of the signs indicating a need for worm wheel replacement or maintenance and how they can be diagnosed:
- Excessive Wear: Excessive wear on the worm wheel can be identified by visual inspection or measurement. Signs of wear include pitting, scoring, or surface roughness on the teeth. A worn worm wheel may exhibit a change in tooth profile or a reduction in tooth thickness. Regular inspections and measurements of the gear teeth can help diagnose excessive wear and determine if replacement or maintenance is required.
- Abnormal Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the worm wheel. Excessive wear, misalignment, or damage to the gear teeth can cause irregular gear meshing, resulting in noise or vibration. Monitoring and analyzing noise and vibration levels using sensors and diagnostic tools can help diagnose the source of the problem and determine if maintenance or replacement of the worm wheel is necessary.
- Increased Backlash: Backlash refers to the clearance between the teeth of the worm and the worm wheel. An increase in backlash can indicate wear, tooth damage, or misalignment of the worm wheel. Excessive backlash can result in reduced efficiency, decreased positional accuracy, and increased noise. Backlash can be diagnosed by measuring the rotational play or movement between the worm and the worm wheel. If the backlash exceeds acceptable limits, it may indicate the need for maintenance or replacement.
- Reduced Efficiency or Performance: A decrease in the overall efficiency or performance of the mechanical system may suggest issues with the worm wheel. Reduced efficiency can be caused by various factors, including wear, misalignment, or damage to the gear teeth. Monitoring key performance indicators such as power consumption, speed, or torque can help identify any significant changes that may point to problems with the worm wheel. If the efficiency or performance drops below acceptable levels, maintenance or replacement may be necessary.
- Leakage or Contamination: Leakage of lubricant or the presence of contamination around the worm wheel can indicate seal failure or damage to the gear housing. Inspecting the gear housing for signs of oil leakage, debris, or foreign particles can help diagnose potential issues. If the worm wheel is not adequately lubricated or if contaminants are present, it can lead to accelerated wear, increased friction, and reduced gear life. Addressing the root cause of the leakage or contamination is essential, and it may involve maintenance or replacement of the worm wheel components.
- Irregular Motion or Positioning: If the mechanical system exhibits irregular motion, inconsistent positioning, or unintended movements, it may indicate problems with the worm wheel. Misalignment, wear, or damage to the gear teeth can cause irregular gear meshing, resulting in unpredictable motion or positioning errors. Monitoring and analyzing the system’s motion or positional accuracy can help diagnose any abnormalities that may require maintenance or replacement of the worm wheel.
It’s important to note that proper diagnosis of worm wheel condition often requires a combination of visual inspection, measurement, analysis of sensor data, and expertise in gear systems. Regular inspections, preventive maintenance, and monitoring of key performance indicators can help detect early signs of issues and determine the appropriate course of action, whether it involves maintenance or replacement of the worm wheel.
Are there innovations or advancements in worm wheel technology that have emerged in recent years?
Yes, there have been significant innovations and advancements in worm wheel technology in recent years. Here’s a detailed explanation of some notable developments:
- Improved Materials: The development of new materials and advanced manufacturing techniques has contributed to improved performance and durability of worm wheels. High-performance materials such as hardened steels, alloys, and composite materials are being used to enhance the strength, wear resistance, and load-carrying capacity of worm wheels. These materials offer better fatigue resistance, reduced friction, and increased efficiency, leading to longer service life and improved overall performance.
- Enhanced Tooth Profile Design: Innovations in tooth profile design have focused on optimizing the contact pattern, load distribution, and efficiency of worm wheels. Advanced computer-aided design (CAD) and simulation tools enable the modeling and analysis of complex tooth profiles, resulting in improved gear meshing and reduced losses. Modified tooth profiles, such as helical or curved teeth, are being employed to minimize sliding friction, increase tooth engagement, and enhance overall efficiency.
- Surface Treatments and Coatings: Surface treatments and coatings are being used to improve the wear resistance, reduce friction, and enhance the performance of worm wheels. Technologies such as nitriding, carburizing, and diamond-like carbon (DLC) coatings are applied to the gear surfaces to increase hardness, reduce friction, and minimize wear. These treatments and coatings improve the efficiency and extend the lifespan of worm wheels, particularly in demanding applications with high loads or harsh operating conditions.
- Advanced Manufacturing Techniques: Innovations in manufacturing techniques have enabled the production of worm wheels with higher precision, tighter tolerances, and improved surface finishes. Technologies such as computer numerical control (CNC) machining, 3D printing, and advanced grinding methods allow for the production of complex geometries and accurate tooth profiles. These advancements result in better gear meshing, reduced noise, improved efficiency, and enhanced overall performance of worm wheel systems.
- Integrated Lubrication Systems: Integrated lubrication systems have been developed to optimize the lubrication process and improve the efficiency of worm wheels. These systems use precise oil delivery mechanisms, such as micro-pumps or spray nozzles, to deliver lubricant directly to the meshing surfaces. The controlled and targeted lubrication ensures proper lubricant film formation, reduces frictional losses, and minimizes wear. Integrated lubrication systems also help to maintain consistent lubricant quality and reduce the need for manual lubrication maintenance.
- Smart Monitoring and Predictive Maintenance: Advancements in sensor technology, data analytics, and connectivity have facilitated the implementation of smart monitoring and predictive maintenance strategies for worm wheel systems. Sensors embedded in the gear assembly can collect real-time data on parameters such as temperature, vibration, or load. This data is then analyzed using machine learning algorithms to detect anomalies, predict potential failures, and optimize maintenance schedules. Smart monitoring and predictive maintenance help to maximize uptime, reduce downtime, and improve the overall reliability and efficiency of worm wheel systems.
These recent innovations and advancements in worm wheel technology have resulted in improved performance, efficiency, durability, and reliability of worm wheel systems. Continued research and development in this field are expected to drive further advancements and expand the capabilities of worm wheel technology in various applications.
How does the design of worm wheels impact their performance in different environments?
The design of worm wheels plays a significant role in determining their performance in different environments. Here’s a detailed explanation of how the design of worm wheels impacts their performance:
- Tooth Profile: The tooth profile of a worm wheel can significantly affect its performance. Different tooth profiles, such as involute, cycloidal, or modified profiles, offer varying characteristics in terms of contact area, load distribution, and efficiency. The selection of the appropriate tooth profile depends on factors such as the application requirements, load capacity, and desired efficiency. For example, in applications where high load capacity is crucial, a modified tooth profile may be preferred to enhance the gear’s strength and durability.
- Material Selection: The choice of material for worm wheels is crucial for their performance in different environments. Worm wheels can be made from various materials, including steel, bronze, brass, or specialized alloys. Each material offers different properties such as strength, wear resistance, corrosion resistance, and self-lubrication. The selection of the appropriate material depends on factors such as the operating conditions, anticipated loads, and environmental factors. For example, in applications where corrosion resistance is essential, a stainless steel or corrosion-resistant alloy may be chosen to ensure long-term performance in harsh environments.
- Lubrication and Sealing: Proper lubrication and sealing are vital for the performance of worm wheels, especially in challenging environments. The design of worm wheels should consider factors such as lubrication requirements, sealing mechanisms, and the ability to prevent contamination ingress. Lubrication ensures smooth operation, reduces friction, and minimizes wear between the worm gear and the worm wheel. Effective sealing prevents the entry of contaminants such as dust, dirt, or moisture, which can adversely affect the gear’s performance and lifespan. The design should incorporate appropriate lubrication and sealing provisions based on the specific environmental conditions.
- Heat Dissipation: In environments where high temperatures are present, the design of worm wheels should consider heat dissipation mechanisms. Excessive heat can lead to premature wear, reduced efficiency, and potential damage to the gear system. The design may include features such as cooling fins, heat sinks, or ventilation channels to facilitate heat dissipation and maintain optimal operating temperatures. Proper heat dissipation design ensures the longevity and reliability of worm wheels in high-temperature environments.
- Noise and Vibration Control: The design of worm wheels can incorporate features to control noise and vibration, which are particularly important in certain environments. Modifications to the tooth profile, manufacturing tolerances, or the addition of damping elements can help reduce noise and vibration generation. In noise-sensitive environments or applications where excessive vibration can affect precision or stability, the design should prioritize noise and vibration control measures to ensure smooth and quiet operation.
- Environmental Factors: The design of worm wheels should consider specific environmental factors that can impact their performance. These factors may include temperature extremes, humidity, corrosive substances, abrasive particles, or even exposure to outdoor elements. The design may incorporate protective coatings, specialized materials, or enhanced sealing mechanisms to mitigate the effects of these environmental factors. Considering and addressing the specific environmental challenges helps ensure optimal performance and longevity of worm wheels in different environments.
By carefully considering the design aspects mentioned above, worm wheels can be tailored to perform reliably and efficiently in different environments. The design choices made for tooth profile, material selection, lubrication, heat dissipation, noise and vibration control, and addressing environmental factors are essential for optimizing the performance and durability of worm wheels in their intended applications.
editor by Dream 2024-05-02
China Custom Customized High Precision CNC Stainless Steel Worm Double Spur Wheel Helical Gear Wholesale Price
Product Description
Customized High Precision CNC Stainless Steel Worm Double Spur Wheel Helical Gear Wholesale Price
Product Description
CHINAMFG provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc. Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.
| Product Name | Worm Gear |
| Material | C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel |
| Tolerance | 0.001mm – 0.01mm – 0.1mm |
| Tooth Hardness | 50-60 HRC |
| Length | Customized |
| Processing | Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment |
| Inspection | Material Report, Dimensions Checking Report, Hardness Report |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Company Profile
HangZhou CHINAMFG Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.
Manufacturing Technique
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
How do worm wheels contribute to the precision and accuracy of motion in machinery?
Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:
- Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
- High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
- Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
- Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
- Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
- Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.
By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.
Can worm wheels be customized for specific industries or machinery configurations?
Yes, worm wheels can be customized to meet the specific requirements of different industries or machinery configurations. Here’s a detailed explanation of the customization options available for worm wheels:
- Tooth Profile: The tooth profile of a worm wheel can be customized to match the mating worm gear and optimize the performance of the gear system. Different tooth profiles, such as involute, cycloidal, or modified profiles, can be designed and manufactured based on the specific application requirements. Customizing the tooth profile ensures proper meshing, reduces wear, and enhances the overall efficiency and performance of the gear system.
- Material Selection: Worm wheels can be customized by selecting the appropriate material based on the industry or application requirements. Different materials, such as steel, bronze, brass, or specialized alloys, offer varying properties such as strength, wear resistance, corrosion resistance, and self-lubricating characteristics. Customizing the material selection ensures that the worm wheel can withstand the specific operating conditions and provide optimal performance and longevity.
- Size and Dimensions: Worm wheels can be customized in terms of size and dimensions to fit the specific machinery configuration or space constraints. Customization allows for the adjustment of parameters such as outer diameter, pitch diameter, face width, and bore diameter to ensure proper integration and alignment within the system. Custom sizing ensures efficient power transmission, minimizes space requirements, and enables compatibility with other components.
- Number of Threads: The number of threads on a worm wheel can be customized to tailor the gear reduction ratio and torque capacity to the specific application requirements. Increasing or decreasing the number of threads affects the gear ratio, torque output, and contact area. Customizing the number of threads allows for precise matching with the desired speed reduction and torque transmission needs of the machinery.
- Specialized Coatings or Treatments: Depending on the industry or application, worm wheels can undergo specialized coatings or treatments to enhance their performance. For example, coatings such as Teflon or molybdenum disulfide can reduce friction and improve lubrication properties. Heat treatments or surface hardening can increase wear resistance and durability. Customized coatings or treatments can be applied to meet specific requirements, such as high-speed operation, extreme temperatures, or corrosive environments.
- Noise and Vibration Control: In certain industries or applications where noise and vibration control is critical, worm wheels can be customized to incorporate features that reduce noise and vibration levels. Design modifications, such as optimizing tooth profiles, refining manufacturing tolerances, or incorporating damping elements, can help minimize noise and vibration generation. Customization for noise and vibration control is particularly important in industries like automotive, aerospace, and precision machining.
By offering customization options, worm wheels can be tailored to meet the unique needs of various industries or machinery configurations. This flexibility allows engineers and designers to optimize the performance, efficiency, durability, and reliability of gear systems, ensuring smooth and precise motion in specific applications.
How does the choice of worm wheels affect the overall performance and reliability of gearing systems?
The choice of worm wheels has a significant impact on the overall performance and reliability of gearing systems. Here’s a detailed explanation of how the selection of worm wheels affects these aspects:
- Material Selection: The choice of material for worm wheels is crucial in determining their performance and reliability. Different materials, such as steel, bronze, or plastic, offer varying levels of strength, durability, and resistance to wear. The selection of the appropriate material should consider factors such as load requirements, operating conditions, and compatibility with other components in the system. Opting for high-quality materials that are suitable for the specific application can enhance the overall performance and reliability of the gearing system.
- Accuracy and Tolerance: Worm wheels are manufactured with different levels of accuracy and tolerance. Higher precision and tighter tolerances result in improved gear meshing, reduced backlash, and enhanced positional accuracy. The choice of worm wheels with the appropriate accuracy and tolerance level for the application is essential for achieving the desired performance and reliability. In applications where precise motion control, high positional accuracy, or low backlash is critical, selecting worm wheels with superior accuracy can significantly enhance system performance and reliability.
- Gear Design and Geometry: The design and geometry of worm wheels play a crucial role in determining their performance and reliability. Factors such as tooth profile, helix angle, number of teeth, and tooth surface finish influence the gear meshing characteristics, load distribution, efficiency, and noise levels. Optimal gear design and geometry should be selected based on the specific application requirements and operating conditions. Choosing worm wheels with well-designed gear profiles and appropriate geometric parameters can contribute to smoother operation, efficient power transmission, and improved reliability of the gearing system.
- Lubrication and Maintenance: The choice of worm wheels can affect the lubrication requirements and maintenance intervals of the gearing system. Some materials or coatings may require specific lubricants or lubrication techniques to ensure proper operation and longevity. Additionally, certain worm wheel designs may have features that facilitate lubricant retention and distribution, improving gear lubrication and reducing wear. Considering the lubrication and maintenance aspects during the selection of worm wheels can enhance the overall performance, efficiency, and reliability of the gearing system.
- Load Capacity and Efficiency: The load-carrying capacity and efficiency of the gearing system are influenced by the choice of worm wheels. Different worm wheel designs and materials have varying load capacity ratings and efficiency characteristics. Selecting worm wheels that can handle the anticipated loads and provide efficient power transmission helps prevent premature wear, excessive heat generation, and gear failures. Choosing worm wheels with appropriate load capacity and efficiency ratings ensures reliable performance and enhances the overall reliability of the gearing system.
- Compatibility and System Integration: The choice of worm wheels should consider their compatibility and integration with other components in the gearing system. This includes factors such as shaft sizes, mounting configurations, and interfacing with the worm. Ensuring proper compatibility and integration minimizes alignment issues, reduces stress concentrations, and promotes efficient power transmission. Selecting worm wheels that are specifically designed for compatibility and seamless integration within the system enhances the overall performance, reliability, and longevity of the gearing system.
In summary, the choice of worm wheels significantly impacts the overall performance and reliability of gearing systems. Considerations such as material selection, accuracy and tolerance, gear design and geometry, lubrication and maintenance requirements, load capacity and efficiency, and compatibility with other system components all contribute to the system’s performance and reliability. By carefully selecting worm wheels that meet the specific application requirements and considering these factors, the overall performance and reliability of the gearing system can be optimized.
editor by CX 2024-04-03
in Essen Germany sales price shop near me near me shop factory supplier CNC High Precision Plastic Double Helical Gear for Gearbox Reverse Gear Spiral Worm Gear manufacturer best Cost Custom Cheap wholesaler
A lot more importantly, we make particular elements according to equipped drawings/samples and warmly welcome OEM inquiries. Great focus has been paid on environmental defense and vitality conserving. If you require any data or samples, remember to get in touch with us and you will have our soon reply.
Description
- OEM size go well with for customers’ requirment
- A number of colour can be choosed
- Engraved or embossed logo recognized
- Big orEPTquantity are in a position to be fulfilled
- Stringent top quality control technique
- In time delivery and considerate custom-service
- Certification: SGS, GB/T 19001-2016, ISO9001:2005
| materials | EPDM, NR, Silicon, FKM, IIR, NBR, SBR, or Customized Compound |
| shade | Black, white, pink, eco-friendly, clear or any shade according to Pantone code |
| dimension | As for each customer’s specifications |
| EPT | Compression molding, EPT molding, EPT vulcanizing, extrusion. |
| Area Therapy | PowEPTcoating, Zinc coating, Galvanization, Electro-deposition coating, Chrome/zinc/nickel plating, PoEPTng, SilkEPT, Black oXiHu (West Lake) Dis.de |
| Software | EPTmotive, ATV, EPT gear, Building, House EPT, Aviation, Office faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties, Agriculture, and many others. |
| Shippment | We have EPTterm cooperation with internation shipping agent and specific business, so that delivery safty and arriving time are secured |
Our Manufacturing facility
Our EPT
Our Certification
Zhongde is a SGS verified manufacture. We have handed ISO9001:2005 good quality manage certifacation as effectively as atmosphere administration certification.
For rapidly quotation, remember to tell under detials
1. Item type
two. Dimension (supply samples or 2nd/3d drawings for reference)
3. EPT specification (or let us utilizing setting)
four. EPTtity request
five. Favor coloration
Our Advantage:
OEM services—We are a organization EPTsing in producing OEM mechanical elements in rubber amp plastic amp pu substance, and we make according to your samples or drawings ,if they are not offered, we style in accordance to your requirements and the software. A variety of eXiHu (West Lake) Dis.sting molds—We have our own mould manufacturing unit,and following more than thirty many years of continued accumulation, there is a quite large volume of moulds ,so that we may conserve the mould EPT for you.
Our EPT
Our normal EPT waEPTare as followings,or it can be as customer’s request.
EPT:
We will choose the delivery methods in accordance to your ask for.
Speak to Us
in Eskisehir Turkey sales price shop near me near me shop factory supplier CNC Helical Gear Rack and Pinion Gear Rack manufacturer best Cost Custom Cheap wholesaler
In 2000, EPG took the guide in getting ISO14001 atmosphere management certificate and thereafter passed the inspection of thoroughly clean manufacturing and recycling economic system, winning the title of “Zhejiang Green Enterprise”. Our item selection also addresses locking assemblies (clamping factors/locking unit), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes. Hangzhou EPG Co.,Ltd. , was started in November, 1997. With its 5 wholly owned subsidiaries. CNC rack and pinion EPTs high quality low-cost personalized dimension
| Design quantity | M1-M12 |
| EPT | Brass, C45 metal,Stainless metal,Copper,POM,EPT,Alloy and so on |
| Floor treatment method | Zinc plated, Nickel plated, Passivation, OXiHu (West Lake) Dis.dation, Anodization, Geomet, Dacromet, Black OXiHu (West Lake) Dis.de, Phosphatizing, PowEPTCoating and Electrophoresis, and many others |
| StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd | ISO, DIN, EPT, JIS, BS and Non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd. |
| EPT | DIN6,DIN7,DIN8,DIN9. |
| Teeth therapy | Hardened,Milled or Floor |
| Tolerance | .001mm-.01mm-.1mm |
| Finish | shot/sand blast, heat treatment, annealing, tempering, poEPTng, anodizing, zinc-plated |
EPT display
Workshop
Machining equipment
Measurement for enamel
EPT present
FAQ
Q1. What is your conditions of EPT?
A: EPTly, we pack our items in solitary coloration box. If you have EPT ask for about EPT, pls negotiate with us EPT, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% ahead of shipping and delivery. We’ll demonstrate you the pictures of the merchandise and deals
before you pay the balance. Other payments terms, pls negotiate with us EPT, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your supply time?
A: EPTly, it will consider 25 to 30 daEPTafter receiving your EPT payment. The certain shipping and delivery time relies upon
on the items and the quantity of your get.
Q5. Can you produce according to the samples?
A: Yes, we can generate by your samples or technical drawings. We can create the molds and fixtures.
Q6. What is your sample coverage?
A: We can offer the sample if we have completely ready parts in stock, but the consumers have to shell out the sample EPT and
the courier EPT.We welcome sample order.
Q7. Do you examination all your items before shipping and delivery?
A: Yes, we have a hundred% examination before shipping
Q8: How do you make our business EPT-time period and very good partnership?
one. We maintain good quality and aggressive cost to make sure our customers reward
2. We regard each and every buyer as our buddy and we sincerely do organization and make close friends with them,
in San Jose Costa Rica sales price shop near me near me shop factory supplier Double Helical Shaft Gear Herringbone Gear Shaft manufacturer best Cost Custom Cheap wholesaler
We are aiming to fulfill the calls for of the consumers all around the entire world.. PersonnelOur income folks are well qualified to accommodate your requests and speak English for your ease. Our items are created by modern day computerized equipment and products.
Solution features
we can generate EPT shaft,stage shaft,primary shaft,wind turbine shaft,flanges,supporting roller,forged ring,EPT and other forging and casting elements.
EPT processing:
The Approach As Stick to: ingot #8594 warmth #8594 forging #8594 heat treatment method(normalizing tempering) #8594 inspection #8594 tough machining #8594 UT #8594 2nd heat remedy #8594 ending machining #8594 inspection .
EPT Management: UT,MT,RT,PT,chemical composition examination,mechanical home check,and many others.
Warmth Treatment: Normalize,Quenching,Tempering,Anealled.
Surface area Treatment method: portray,plating,poEPTng,black oXiHu (West Lake) Dis.de,clear anti-rust oil.
Inspection: Aside from our in-home inspecion, you could also decide on a third social gathering inspection.
StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd: EPT,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certification: 1, Raw material certificate(substance chemical compositon)
2, Heat treatment method sheet report
3, Dimension inspection report
4, UT examination report
EPT: Seaworthy plywood packaged on stell pallets or as customer’s request
Shipping Date: Decided by the quantity and proportions of products. Typically we manage the big diameter rings’ shipping time inside 5 weeks right after we EPT your formal purchase.
Aggressive Edge: EPT management and management to the EPT generate approach, incXiHu (West Lake) Dis.Hu (West Lake) Dis. ingot smelting,forging, heat treatment, machining and strictly final inspection prior to delivery.
EPT parameters:
| EPT | Alloy steel,EPT metal,Carburizing steel,Quenched and tempered steel |
| Heat remedy | Normalizing,Annealing,Quenching ampTempering, Area Quenching,Scenario hardening |
| Machining | CNC Turning,CNC Milling,CNC Dull,CNC Grinding,CNC Drilling |
| Equipment Machining | Equipment Hobbing,Gear Milling,CNC Equipment Milling,Gear Chopping,Spiral EPT chopping,Equipment Chopping |
| Inspection | Chemical Composition Check,EPT Examination,Penetration Test,Radiographic Take a look at,EPTic Take a look at,Tensile Power Take a look at,EPEPTct Test,Hardness Test,Dimension Check |
| Module of Gear | 8-120 |
| Gear Grinding | MAX. Module 24 |
| Diameter of Shaft: | MAX. 2 200mm |
| Duration of Shaft | MAX. thirteen 000mm |
| Diameter of Equipment Wheel | MAX.13 000 mm |
| Diameter of Spiral Gear | MAX. 2 200 mm |
| Length of Equipment Shaft | MAX. 5 000 mm |
|
tem |
Machining components |
|
certification |
ISO9001:2008 |
|
Machining equipments |
CNC cEPTr, CNC milling EPT, CNC turning EPT, CNC lathes, lathe, 4 aXiHu (West Lake) Dis.s EPT etc. |
|
EPTs |
EPT, Metal, Stainless steel, Brass, Copper, Bronze, Abdominal muscles, Computer, PO, POM, Nylon, Teflon and many others. |
|
Surface complete |
Anodize, Plating, Brushing, PoEPTng, Blackened, PowEPTcoating, Sandblasting, Laser engraving and so on. |
|
Inspection EPT |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Move meter etc. |
|
Drawing format |
PDF,dwg,etc |
. Primary merchandise: Custom Open up Die Forging, Primary Shaft, Wind EPT Shaft, Flange, Tube Sheet, Roller Forging, Ring Forging, Equipment Blank, Equipment Wheel.
two. EPTs: EPT steel, Alloy steel,Stainless metal
three. EPTing variety: Shafts, Sleeves, Rings, Cylinders, Blocks, Modules etc
4. Process: Forging – Normalizing amp Tempering – Proof Machining- Quenching amp Tempering – EPT Machining
5. QA DOC.: Chemical Composition Report, EPT Houses Report, UT Report, Heat Treatment method Report, Dimensions Verify Report
UT test: a hundred% ultrasonic take a look at according to EN15718-3, SA388 etc.
Heat Treatment method Report: give unique copy of warmth remedy curve/time desk.
six. Requirements of Forging:
|
Form |
Diameter(m) |
Duration(m) |
|
Shaft |
le2.five |
le 10 |
|
Block |
le4. |
/ |
|
Cylinder |
le2. |
le8. |
seven. StXiHu (West Lake) Dis.Hu (West Lake) Dis.rds: GB, JIS, AISI, SAE, ASTM/ASME, EN, DIN, GOST
eight. Max Bodyweight: 15T
nine.Measurement Of The Forging EPT:
MAX Functionality (mm):
EPT forgings:
Diameter: considerably less than 2000mm.
Duration: ten,000mm.
Weight: UnEPT15T.
Capability: 1000T/month.
10.Certification: ISO9001,TUV, TS.
eleven. OEM and Tailored services supplied
EPT supplier personalized worm spur content pinion EPT shaft
We are a direct OEM manufacturing facility to source EPT elements according to drawings. Listed here are some specifics of the items for your reference.
one. Primary goods: Forging amp Casting Elements, Shafts, Gears, Shaft Couplings, Stabilizer, BOP Entire body, Die Forging Mould, EPT EPTry Areas etc.
two. EPTs: EPT steel, Alloy steel
3. EPTing variety: Shafts, Sleeves, Rings, Cylinders, Blocks, Modules etc
four. Approach: Forging/Casting – Normalizing amp Tempering – Evidence Machining- Quenching amp Tempering – Finish Machining
We can supply you in a variety of process problems.
5. QA DOC.: Chemical Composition Report, EPT Qualities Report, UT Report, Warmth Treatment Report, Dimensions Verify Report
The info on chemical composition report and mechanical properties report are accredited by third social gathering, HangEPT Ship EPT EPT Institute, CSIC.
UT check: a hundred% ultrasonic take a look at according to EN15718-3, SA388, Sep 1921 C/c and so forth.
Warmth Therapy Report: provide first copy of heat treatment curve/time desk.
Metal Ingot: EAF-EPT-VD/ESR. EPT Certificate according to En15714-3.1 is asked for from ingot supplier.
Item Specification EPT shaft forged shaft
| Product Title | Forging Spur Gear and Roller shaft for income | Duration | .2m-8m,can be made |
| Hardness(HRC/HB260-275) | 50-sixty two | MOQ | 1 Piece |
| Place of Origin | HangEPT,ZheJiang | OEM Provider | Accepted |
| EPT | Stainless Metal,42CrMn,35CrMn,45S | Process | Forging |
| Application Selection | Ideal for speed EPT,ball mill,EPT hoist,stone crusher | Test | UT amp MT |
| Inspection | Expert EPT Controller |
After-income Services Supplied |
Proving overEPT provider from engineers |
| Certificate | ISO 9001:2000,DIN,ASME,EPT | Machining Flow |
Normalize-Tough Turning-Tempering-EPT Approach-EPT Control-Completed |
| Export Places | Russia, SouthEPT Asia, India,South Africa, Australia | EPT Interval |
thirty-forty five daEPTafter receipt of 30% EPT payment |
EPT amp EPT
EPT Details
EPTen instances, shipping containers or according to customers’ desire.ideal for EPT transportation
Port
TianEPT, ZheJiang , EPTngdao, and so on.
EPT Time :
| EPTtity(Sets) | one – one | gt1 |
| Est. Time(days) | 60 | To be negotiated |
steel shaft cast shaft
OEM casting loafer EPT wheel shaft primary spur EPT shaft
The price tag is for reference only. We will give you a quotation according to the drawing requirements and product specs. If you want to know the specifics, you can phone and inquire.
The EPT shaft created from steel, used for hefty business, the materials of EPT shaft is metal which has much better good quality.The EPT shaft processing lathing, milling,grinding, drilling, Our manufacturing unit has the advantage of processing, so there is a promise of precision and pace about EPTn shaft prior to EPT, the EPT shaft need to be inspected by our top quality employees, then packed and despatched out to client.
EPT shaft
Our Services EPT shaft steel sha
1. Drawing steel shaft
We can translate your unique drawing make producing method, offer you very best suggestions on the design.
EPT shaft
two. EPT metal shaft
Depends on the items, we make distinct Product Tests Strategy, distinct EPT process and so on.
and we performance licensed Lab EPT screening, functionality UT/MT/PT etc.
Stories we provided for the products:
1) Chemical Composition Report
2) EPT Properties Report
3) Dimension Check Report
four) NDT Report ste EPT shaftel shaft
3. Inspection
we have expert inspectors. All these inspectors are competent.
EPT shaft
four. Support and Merchandise
Sand Casting-Molding Casting- Expense-Die Casting
Forging Hammer -Strain-Hot/Cold forming-Dropped forging
Firm introduction
HangEPT Evon Engineering CO.,LTD is a manufacture of bearings, worm EPTrs, slewing bearings, EPTs, shaft and engineering parts. EPT bearings, worm EPTrs, slewing bearings, EPTs, shafts confirm each and every working day to be EPTant structural and connection components, they can be extensively utilised in the liftinEPTransport EPTry, mining EPTry, design EPTry, port hoisting EPTry, port oil transfer tools, onshore and offshore crane, excavator, concrete EPT, paper EPT, plastic and rubber EPT, weave EPT, cement EPT, steel EPT, electrical EPT EPT, wind EPT generator, other construction and industry EPTs or products and other huge rotary units.
The products made by EPT Engineering Co are primarily exported to the international locations of the European Union, Usa, the Center EPT, the South American, the Africa, Austrilian and Asia regions and the Russian Federation, in the process of cooperation with our clients, we have made it a principle to establish a long lasting and fulfilling partnership with our clients by offering effective service with the best good quality and reducing the production EPT.
XiHu (West Lake) Dis.hu (West Lake) Dis.g for constant dedication to the high quality of products and customer services, Evon Engineering attaches wonderful EPTance to analysis and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment to make sure much better solution top quality and provider from its establishment. The top quality of EPT products are based mostly on the superb EPTist and technical amount of constructors and specialists, very certified operators, ordeals production staff.
The firm name: HangEPT Evon Engineering Co.,ltd
Address: No 3 Lianmeng Highway, EPTnXiHu (West Lake) Dis. Spot, HangEPT City, ZheJiang Province, EPT
Tel: -379-64516701
Fax -379-64516702
Internet site:
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We examine every single piece of bearing by ourselves ahead of shipping and delivery. Maintaining in brain that very good services is the key to cooperating with clients, we attempt to meet substantial quality specifications, offer aggressive costs and make sure prompt supply. our products are selling effectively in the American, European, South American and Asian markets. PGH SERERS
Merchandise Characteristics:
(1) Reduced Sound:UnEPT65db.
(2) Low Backlash:Backlash is unEPT3 arcmin . Backlash for 2-phase speed reduction is with in 5 arcmin.
(3) Higher Performance:1-phase up to ninety five% or much more,2-phase up to 92% or a lot more.
(4) Substantial Input Speed:Input velocity allows for up to 8000RPM.
(5) High Torque:Substantial torque output than that of typical planetary EPT EPTs
(6) Servicing-Totally free:Low grease put on,can be life time lubrication
(7) Substantial Speed Reduction Ratio:Speed ratio is above 1/1000.
Edge:
Usage:
- Aerospace,armed forces business.
- Health care well being,electronic info sector.
- Industry robots,Creation EPT,CNC EPT device producing business.
- EPT,Textile,EPT,Foodstuff,EPTlurgical.
- EPT safety engineering,Warehouse EPT industry.
Design ILLUMINATE:
Gear BOX Functionality Info:
| MODUL NO. | Stage | RATIO sup1 | PGH42 | PGH60 | PGH90 | PGH115 | PGH142 | PGH180 | PGH220 | |
| Rated output torque T2N | Nm | 1 | 3 | twenty | fifty five | one hundred thirty | 208 | 342 | 588 | one,a hundred and forty |
| 4 | 19 | fifty | one hundred forty | 290 | 542 | one,050 | one,700 | |||
| 5 | 22 | sixty | one hundred sixty | 330 | 650 | one,200 | two,000 | |||
| 6 | 20 | 55 | 150 | 310 | 600 | 1,a hundred | one,900 | |||
| seven | 19 | 35 | a hundred and forty | three hundred | 550 | one,a hundred | 1,800 | |||
| 8 | 17 | 37 | one hundred twenty | 260 | five hundred | one,000 | one,600 | |||
| 10 | 14 | fifty five | ninety five | 220 | 370 | 800 | 1,220 | |||
| 2 | twelve | 20 | fifty five | one hundred thirty | 208 | 342 | 588 | 1,one hundred forty | ||
| 15 | 20 | 50 | 130 | 208 | 342 | 588 | 1,a hundred and forty | |||
| twenty | 19 | sixty | 140 | 290 | 542 | one,050 | one,700 | |||
| twenty five | 22 | sixty | a hundred and sixty | 330 | 650 | one,two hundred | 2,000 | |||
| 30 | 22 | sixty | a hundred and sixty | 330 | 650 | 1,200 | two,000 | |||
| 35 | 22 | sixty | one hundred sixty | 330 | 650 | one,two hundred | 2,000 | |||
| forty | 22 | 60 | a hundred and sixty | 330 | 650 | one,two hundred | two,000 | |||
| 50 | 22 | 60 | 160 | 330 | 650 | 1,two hundred | two,000 | |||
| sixty | twenty | 55 | a hundred and fifty | 310 | 600 | 1,a hundred | one,900 | |||
| 70 | 19 | 35 | one hundred forty | 300 | fifty | one,100 | 1,800 | |||
| 80 | 17 | 35 | 120 | 260 | 500 | 1,000 | one,600 | |||
| a hundred | fourteen | 37 | ninety five | 220 | 370 | 800 | 1,220 | |||
| MAX. output torqueT2B | Nm | 1,2 | 3~a hundred | 3 occasions of Nominal Output Torque | ||||||
| Rated input speed n1 | rpm | one,two | three~one hundred | 5,000 | 5,000 | 4,000 | four,000 | three,000 | three,000 | two,000 |
| MAX.enter pace n1B | rpm | 1,two | three~a hundred | 10,000 | 10,000 | 8,000 | 8,000 | six,000 | six,000 | 4,000 |
| Micro Backlash P0 | arcmin | one | 3~10 | – | – | le1 | le1 | le1 | le1 | le1 |
| two | 12~a hundred | – | – | – | le3 | le3 | le3 | le3 | ||
| EPT Backlash P1 | arcmin | 1 | 3~10 | le3 | le3 | le3 | le3 | le3 | le3 | le3 |
| 2 | 12~one hundred | le5 | le5 | le5 | le5 | le5 | le5 | le5 | ||
| StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd Backlash P2 | arcmin | one | 3~ten | le5 | le5 | le5 | le5 | le5 | le5 | le5 |
| two | 12~one hundred | le7 | le7 | le7 | le7 | le7 | le7 | le7 | ||
| Torsional stiffness | Nm/arcmin | one,two | 3~a hundred | three | seven | 14 | 25 | fifty | a hundred forty five | 225 |
| Max.radial pressure F2rB sup2 | N | one,2 | three~100 | 780 | one,530 | three,250 | 6,seven hundred | 9,four hundred | 14,500 | fifty,000 |
| MAX.aXiHu (West Lake) Dis.al power F2a1B sup2 | N | 1,two | 3~a hundred | 350 | ||||||
| MAX.aXiHu (West Lake) Dis.al pressure F2a2B sup2 | N | one,two | 3~a hundred | 390 | ||||||
| one,two | three~a hundred | 20,000* | ||||||||
| Work performance eta | % | one | three~ten | ge97 | ||||||
| two | twelve~100 | ge94 | ||||||||
| Bodyweight | kg | one | three~ten | 0.5 | ||||||
| 2 | 12~a hundred | 0.8 | ||||||||
| Working temperature | ordmC | one,two | 3~one hundred | -ten ordmC~ ninety ordmC | ||||||
| Lubrication | one,two | 3~one hundred | Synthetic lubricating oil | |||||||
| Safety stage | one,two | three~one hundred | IP65 | |||||||
| Set up course | 1,two | 3~one hundred | Any path | |||||||
| Noise level(n1=3000rpm) | dB | 1,two | three~one hundred | le56 | le58 | le60 | le63 | le65 | le67 | le70 |
Define DIMENSION:
Firm View:
HangEPT EPEPTndeyi EPT amp Electrical Co., Ltd. is a subsidiary of EPTiwan Jun Yi EPTry. Jun Yi EPTry was started in March 1972. The organization EPTizes in the style, deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment and generation of higher-tech a variety of EPTed motors and helical EPT EPTs, worm and worm EPT EPTs and planetary EPTs. Our goods offered to a lot more than 30 nations around the entire world and earn great popularity and quite a few awards in the overEPT market for numerous years. In modern many years, to obtain EPT generation and give superb support,we set up subsidiary of production of planetary EPT EPT in EPT.
Historical past:
1972:EPTiwan Jun Yi EPTry is established.
1989:It estabEPTd a overEPT department company ATRUMP EPTRY INC in Los Angeles
1995:Move the ISO9002 Commodity certification.
2003:Pass the ISO9001 quality certification and the European CE stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd examination which enabled the goods to be marketed in Europe
2013:The firm set up subsidiary in EPT to achieve EPT manufacturing.
Manufacturing unit:
Knowledge Manufactured In ATG,Knowledge The EPT.
Equipment:
INSPECTION Products:
FAQ:
(1) Can I be your agent?
Of course, welcome to deep cooperation. We have massive marketing of ATG brand name in the industry now. For the information make sure you make contact with me.
(2) Is OEM available?
Indeed, OEM is available. We have expert designer to assist your brand name marketing.
(3) How can I get a sample to check out your quality?
After price tag confirmation, you can need for samples to check out our high quality.
(4)What’s your good quality guarantee?
We have distinct types of products which can meet up with distinct top quality stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd.
Our QC office will test goods just before shipping. We have one hundred% good quality ensure to buyers. We will be responsible for any quality difficulty.
(5) How about the shipping time?
The shipping and delivery time is based on the items and the quantity. But EPTly, the supply time for a container is about one particular thirty day period.
Welcome to our firm.
If any dilemma, feel totally free to go away message on the base of this page.
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Meanwhile, our merchandise are made in accordance to higher good quality specifications, and complying with the international innovative standard requirements. Our goods are used in numerous fields. Our company pays certain focus to customers’ demands, listening to the particular demands of every customer and guaranteeing total satisfaction. PGH SERERS
Merchandise Attributes:
(one) Minimal Sounds:UnEPT65db.
(two) Lower Backlash:Backlash is unEPT3 arcmin . Backlash for two-stage velocity reduction is with in 5 arcmin.
(three) Substantial Efficiency:one-phase up to ninety five% or a lot more,two-stage up to ninety two% or more.
(4) Large Input Speed:Enter speed allows for up to 8000RPM.
(five) High Torque:High torque output than that of conventional planetary EPT EPTs
(six) Routine maintenance-Totally free:Reduced grease wear,can be life span lubrication
(seven) Large Velocity Reduction Ratio:Velocity ratio is above one/a thousand.
Advantage:
Usage:
- Aerospace,armed forces sector.
- Health care overall health,digital details business.
- Industry robots,Production EPT,CNC EPT tool production market.
- EPT,Textile,EPT,Foods,EPTlurgical.
- EPT protection engineering,Warehouse EPT business.
Model ILLUMINATE:
Gear BOX Overall performance Data:
| MODUL NO. | Phase | RATIO sup1 | PGH42 | PGH60 | PGH90 | PGH115 | PGH142 | PGH180 | PGH220 | |
| Rated output torque T2N | Nm | 1 | three | 20 | 55 | a hundred thirty | 208 | 342 | 588 | one,one hundred forty |
| four | 19 | fifty | 140 | 290 | 542 | 1,050 | one,seven-hundred | |||
| five | 22 | 60 | a hundred and sixty | 330 | 650 | one,200 | two,000 | |||
| six | twenty | 55 | one hundred fifty | 310 | 600 | 1,one hundred | 1,900 | |||
| seven | 19 | 35 | 140 | three hundred | 550 | one,a hundred | 1,800 | |||
| eight | 17 | 37 | 120 | 260 | 500 | 1,000 | one,600 | |||
| ten | 14 | 55 | 95 | 220 | 370 | 800 | 1,220 | |||
| two | twelve | twenty | fifty five | one hundred thirty | 208 | 342 | 588 | 1,one hundred forty | ||
| fifteen | 20 | 50 | 130 | 208 | 342 | 588 | 1,one hundred forty | |||
| twenty | 19 | 60 | 140 | 290 | 542 | 1,050 | one,seven-hundred | |||
| 25 | 22 | sixty | 160 | 330 | 650 | 1,200 | two,000 | |||
| 30 | 22 | sixty | 160 | 330 | 650 | one,two hundred | 2,000 | |||
| 35 | 22 | 60 | one hundred sixty | 330 | 650 | 1,two hundred | 2,000 | |||
| forty | 22 | 60 | one hundred sixty | 330 | 650 | 1,200 | 2,000 | |||
| 50 | 22 | sixty | a hundred and sixty | 330 | 650 | one,200 | 2,000 | |||
| 60 | twenty | fifty five | one hundred fifty | 310 | 600 | one,100 | one,900 | |||
| 70 | 19 | 35 | 140 | three hundred | 50 | one,a hundred | one,800 | |||
| 80 | 17 | 35 | 120 | 260 | 500 | one,000 | 1,600 | |||
| one hundred | 14 | 37 | 95 | 220 | 370 | 800 | one,220 | |||
| MAX. output torqueT2B | Nm | 1,two | 3~100 | 3 instances of Nominal Output Torque | ||||||
| Rated input speed n1 | rpm | one,2 | three~100 | five,000 | five,000 | 4,000 | four,000 | 3,000 | 3,000 | two,000 |
| MAX.input pace n1B | rpm | one,two | three~a hundred | ten,000 | ten,000 | eight,000 | eight,000 | six,000 | 6,000 | 4,000 |
| Micro Backlash P0 | arcmin | one | three~10 | – | – | le1 | le1 | le1 | le1 | le1 |
| two | 12~one hundred | – | – | – | le3 | le3 | le3 | le3 | ||
| EPT Backlash P1 | arcmin | 1 | 3~ten | le3 | le3 | le3 | le3 | le3 | le3 | le3 |
| 2 | twelve~one hundred | le5 | le5 | le5 | le5 | le5 | le5 | le5 | ||
| StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd Backlash P2 | arcmin | 1 | three~ten | le5 | le5 | le5 | le5 | le5 | le5 | le5 |
| 2 | twelve~one hundred | le7 | le7 | le7 | le7 | le7 | le7 | le7 | ||
| Torsional stiffness | Nm/arcmin | one,two | 3~100 | 3 | seven | fourteen | twenty five | fifty | one hundred forty five | 225 |
| Max.radial drive F2rB sup2 | N | one,2 | 3~one hundred | 780 | 1,530 | three,250 | six,seven hundred | 9,400 | 14,500 | fifty,000 |
| MAX.aXiHu (West Lake) Dis.al drive F2a1B sup2 | N | 1,2 | three~one hundred | 350 | ||||||
| MAX.aXiHu (West Lake) Dis.al power F2a2B sup2 | N | one,2 | three~a hundred | 390 | ||||||
| 1,two | three~one hundred | 20,000* | ||||||||
| Operate efficiency eta | % | 1 | 3~10 | ge97 | ||||||
| 2 | twelve~a hundred | ge94 | ||||||||
| Weight | kg | 1 | 3~ten | .5 | ||||||
| two | twelve~one hundred | .8 | ||||||||
| Functioning temperature | ordmC | 1,2 | three~100 | -ten ordmC~ 90 ordmC | ||||||
| Lubrication | 1,2 | three~one hundred | Synthetic lubricating oil | |||||||
| Protection stage | one,2 | three~one hundred | IP65 | |||||||
| Set up path | 1,2 | three~one hundred | Any route | |||||||
| Noise amount(n1=3000rpm) | dB | one,2 | 3~a hundred | le56 | le58 | le60 | le63 | le65 | le67 | le70 |
Outline DIMENSION:
Company Look at:
HangEPT EPEPTndeyi EPT amp Electrical Co., Ltd. is a subsidiary of EPTiwan Jun Yi EPTry. Jun Yi EPTry was established in March 1972. The firm EPTizes in the layout, deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment and manufacturing of large-tech a variety of EPTed motors and helical EPT EPTs, worm and worm EPT EPTs and planetary EPTs. Our products marketed to a lot more than thirty international locations around the planet and acquire great status and several awards in the overEPT market place for a lot of a long time. In current many years, to attain EPT creation and provide exceptional services,we established up subsidiary of creation of planetary EPT EPT in EPT.
Heritage:
1972:EPTiwan Jun Yi EPTry is established.
1989:It estabEPTd a overEPT department business ATRUMP EPTRY INC in Los Angeles
1995:Go the ISO9002 Commodity certification.
2003:Go the ISO9001 high quality certification and the European CE stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd examination which enabled the products to be bought in Europe
2013:The organization set up subsidiary in EPT to achieve EPT production.
Factory:
Knowledge Manufactured In ATG,Wisdom The EPT.
Equipment:
INSPECTION Tools:
FAQ:
(1) Can I be your agent?
Of course, welcome to deep cooperation. We have huge advertising of ATG brand in the industry now. For the information you should speak to me.
(2) Is OEM obtainable?
Of course, OEM is available. We have professional designer to aid your manufacturer marketing.
(three) How can I get a sample to examine your top quality?
Soon after value confirmation, you can demand for samples to check out our high quality. Totally free for the samples, but you need to have to pay out for the freight.
(4)What’s your top quality promise?
We have various types of products which can meet up with various quality stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd.
Our QC department will take a look at merchandise prior to shipping. We have a hundred% quality ensure to buyers. We will be accountable for any high quality issue.
(five) How about the delivery time?
The delivery time is based on the products and the quantity. But EPTly, the delivery time for a container is about one thirty day period.
Welcome to our organization.
If any difficulty, really feel cost-free to leave message on the bottom of this website page.
in Bellary India sales price shop near me near me shop factory supplier Professional Manufacturer of S Series Helical Gear Box manufacturer best Cost Custom Cheap wholesaler
The team is centered on generating all range of standard roller chains and sprockets, gears & gearboxes, this sort of as conveyor chain & sprockets , stainless metal chain, agricultural chain and has not just offered its goods all over china, but also offered more than 65% merchandise to oversees, which includes Europe, The us, South-east Asia, and it also has established up storage logistics in spots like Europe. Additionally, all our generation procedures are in compliance with ISO9002 standards. In this way, our items have ongoing to obtain market place acceptance and clients fulfillment more than the past number of several years. Expert Maker of S Series Helical EPT box
one interval Item attributes
1 period1 time period Flange-mounted with hollow shaft comma foot-mounted with hollow shaft comma and optional torque arm and other EPT accessories time period
1 period2 period of time Large power comma EPT support life period
one period3 period of time To be merged with a variety of motors for more substantial EPT ratio period of time
1 period4 time period Carburized EPTs are durable and highly correct period
1 period5 time period Substantial overload capability and reduced noise
| Enter EPT | period12 – two hundred Kw |
| Ratio | 5 period36-17550 |
| Output torque | up to 50000 N period of time M |
one period3 period They are extensively employed in various reduced-speed EPTs comma which are EPT standard components of mechanical EPT time period
2 interval EPT parameters
| EPT content | Forged iron |
| EPT hardness | HBS90-240 |
| Gear materials colon | 20CrMnTi |
| Floor hardnesss of EPT | HRC58 deg-62 deg |
| Gear main hardness | HRC33 deg-forty deg |
| Enter solOutput shaft material | 40CrMnTi |
| Enter solOutput shaft hardness | HBS241 deg-286 deg |
| Shaft at oil seal postion hardness | HRC48 deg -fifty five deg |
| Machining precision of EPTs materials | Exact grinding 6-5 grade |
| Heat remedy | tempering comma cementing comma quenching and so on |
| Efficiency | up to ninety percnt |
| Noise lparMax rpar | 60-68dB |
| Unit product | Foot mounted commaflange mounted commahollow shaft mounted |
| Enter approach | flange enter commainline enter commashaft enter |
| Vibration | le 20um |
| Backlash | le 20Arcmin |
| EPT makes | NSK commaC ampU etc |
| Oil seal brands | NAK commaSKF etc |
| Lubricant | VG680 |
| EPT | IP55 comma F class |
| EPT shaft | 40Cr comma Tempering comma cementing commaquenching and so forth period |
3 periodApplications
HangEPT XG EPT EPT EPT are widely used in colon
Ceramic Industry
Glass Market
Food Sector
EPTlurgy Market
Beer amp Consume Business
EPT and dyeing Industry
Textile Industry
Warehouse Logoistics Industry
EPT doing work EPTry
environmental safety products Industry
Leather Business
Pharmacy Business
four periodOur Services
four period1 periodWe give 12 months Guarantee period of time
4 period2 period We have countless numbers of EPT EPTs interval From Input EPT period06KW to 200KW comma Ratio 1 period3-289 period74 comma Output velocity -1095rpm and Output torque 1 period4-62800Nm period interval periodThey can satisfy your all various needs for diverse EPT interval
four period3 interval We provide E-catalog or Paper catalog commaso you can pick the design very easily according to your requirements
4 period4 periodYou are welcome to check out our manufacturing facility to verify our items commawe can aid you to book the lodge or ticket
5 periodCompany Data
five period1 periodOur Organization colon
The Predecessor for ZheJiang EPT Push CO interval commaLtd lparoriginally named HangEPT XiHu (West Lake) Dis.ngguang EPT EPTry CO time period commaLtd rpar Condition-owned military mould EPTrpriese which estabEPTd in 1965 period
EPT is situated in HangEPT commaEPT and the manufacturing unit addresses an region of about 25000 square meters time period
Generation Capacity colonmore than half a million sets of velocity EPT for every calendar year period of time
5 period2 periodOur Men and women colon
The firm has a powerful technical force interval It has much more than 400 employees at present comma incXiHu (West Lake) Dis.Hu (West Lake) Dis. a lot more than forty engineering professionals and 10 professionals and senior engineers enEPTing EPT allowances of the Point out Council period
5 period3 period of time Our Certificates colon
Passed quot ISO 9001 Global EPT Program Certificate quot comma quotInternational EPT Credit score AAA additionally in addition Ceritifacte quot comma quot Swiss SGS Certification quot comma Iconic Model in EPT EPT Market quot comma quotFamous Model of ZheJiang Province quot comma quotNon-general public Scientific and Technological EPTrprise in ZheJiang Province quot comma quotNational Substantial and EPT-tech EPTrprise quot comma quotTOP fifty in EPT Gear Business quot quot2011 HangEPT Engineering and Technological R ampD CEPTr quot and so on time period
6 interval FAQ
Q colonAre you a buying and selling business or maker quest
A colon The predecessor of HangEPT XG-EPT EPTry Co period comma Ltd is Point out-owned XiHu (West Lake) Dis.ngguanggong Mold Manufacturing facility comma a state-owned armed forces EPT EPTrprise estabEPTd in 1965 time period It completed reform in 2002 interval Because reform comma the business has deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ed swiftly period of time It took the lead in passing ISO9001 Global EPT Program Certification and International EPT Credit history AAA furthermore in addition Certificate in 2004 comma and Swiss SGS Certificate in 2009 period of time It has received this sort of titles as quotIconic Brand in EPT EPT Industry quot comma quotFamous Brand name of ZheJiang Province quot comma quotNon-public Scientific and Technological EPTrprise in ZheJiang Province quot comma quotNational High and EPT-tech EPTrprise quot comma and quotTope 50 in EPT Gear Sector quot successively
Q colonWhere do you base quest
A colon We are in HangEPT commaZheJiang commaEPT period We have two factories commaEPT manufacturing facility is in XiHu (West Lake) Dis.hu (West Lake) Dis. district commaHangEPT commaEPT and the outdated a single is in CHangEPT District commaHangEPT commaEPT time period
Q colonWhat kinds of EPT can you make for us quest
A colonMain goods of our firm colon JWB-X series mechanical continually variable EPT comma RV collection worm EPT EPT comma B solJXJ cycloidal pin EPT velocity EPT comma NCJ sequence EPT EPT comma and R comma S comma K comma and F series helical-tooth EPT comma far more than one particular hundred designs and countless numbers of requirements period of time
Q colonWhat are the software of the EPT quest
A colonEPT are extensively utilized in ceramic comma EPT comma foodstuff comma metallurgy comma beer amp consume comma printing and dyeing comma textile comma petrochemical engineering comma warehouse EPT comma wooden-doing work EPT comma environmental defense gear comma printing and EPT comma pharmacy comma and leather time period EPT are offered in some countries and areas comma such as Europe comma The usa comma and SouthEPT Asia comma and it possesses dozens of distributors and right after-sale services brokers time period
Q colonWhat is the materials you use quest
A colon EPT circumstance lpar For the RV collection worm EPT commamodel RV030-one zero five rpar
Forged iron lparFor the RV series worm EPT comma product RV110-150 comma For the NCJ solF solR solS solK sequence helical EPT EPT rpar